Aren’t these quite the “buzz words” today….besides being a
mouthful of words….what can it mean?
1.
What do you need and when – seems simple enough,
right?
2.
Does your supplier understand your expectations,
have you talked about it?
3.
Ask the supplier – can they, would they, does it
cost more or less?
4.
Is your strategy aligned with your planning
needs (finished goods and materials), purchasing and inventory control?
5.
Feedback – do you give and receive feedback
regularly and share with other organizations (and in an open and honest fashion
– what could bemore scary than telling your client they are killing your
production schedule)?
6.
Educate others in your company on materials –
receivers, warehouse, quality, planning, purchases, leadership
7.
Create an action plan to close the gaps on both
you and your suppliers needs
Let’s explore these concepts in some detail:
1.
Sounds so
simple – what do you need? My experience
is every group has a different answer and rarely do they all get together to
discuss the concept…
a.
Finished goods wants everything and anything to
satisfy the customer order, no matter what the pain or cost
i.
What is an acceptable forecast variation or lead
time from your supplier’s perspective
ii.
What is your customer fill rate expectations –
does your safety stock program allow for the space to satisfy the variation of
needs
1.
What % of variation is right 1.3; 1.5 or do you
expect the supplier to meet any variation
2.
Do you know what your standard deviation is, do
you know highest and lowest and why
iii.
What can you afford – yes there are different
prices for different services (like a USPS letter versus Fed Ex)
iv.
What is the inventory goal – can it accommodate
the above?
2.
Does the
supplier understand your internal restrictions?
a.
Space constraint
b.
Unloading times (Monday-Friday only 8-4)
c.
Goals – inventory reduction/cost
savings/responsiveness goals
d.
E-Commerce goals – going to ERP orders versus
email or portal
e.
What happens if their materials don’t arrive on
time or as specified
3.
Does your supplier know? Shocking concept, I know, but I’ve so many of
these “ah-ha” moments with a supplier
a.
Do you meet with your top group of important
suppliers – spend, complexity, importance to your product – and YES – New to
service your company
b.
Does the supplier have the right input from
their home office – manufacturing, customer service, transportation to agree to
your needs
c.
Are there price differences for the type of
service you require (short lead time, expedited services, emergency production)
4.
Do you
have internal alignment meetings with your own groups that have a vested
interest in materials?
a.
Does Purchases understand what kind of
responsiveness you need or quality so that they can negotiate it for you?
b.
Do you understand the transportation and
warehouse strategy – how much can you bring in when?
c.
Do your material planners understand the
“requirements” of the supplier (feedstock or inventory) – do they know when to
call and ask versus just drop an order?
d.
Is there an inventory reduction strategy – if
so, can it impact customer service on the finished product or manufacturing
side?
5.
Feedback – do you regularly give and receive
feedback from your top suppliers? I
always tell people, you cannot meet with every supplier, but here is how I
would pick:
a.
Large spend or complex supply chain
b.
Relationship or Reliability issues – I always
started with the most hated supplier – it will be magical what you find out and
how you can quickly become the hero when you work this supply chain.
c.
New to your company – think about starting as a
new employee – just learning the terminology… new suppliers experience the same
bewilderment – make new suppliers a flawless start up – teach them the right
way the first time!
6.
Educate others in your company on materials
a.
Have regular educational sessions or invite planning,
purchases and R&D to your meetings to meet and begin to understand supplier
structure and potential partners to help solve issues
7.
Create an action plan to close the gaps on both
you and your suppliers needs
a.
Document every item that isn’t up to par with
every participant
i.
As you clear these items with actions, your
service and satisfaction escalate
b.
Continue these meetings and actions until you
get the results you design and want
Just start with these steps – where there is smoke and fire
– there is money and inventory to be saved!!!
Kindra Murphy
Inbound Materials Expert
Welcome to the cyber blogging... can comment when the master talks or when the teachers share their experiences
ReplyDeleteReal Materials Supply Management techniques that proven for years to be unbeatable yet simple direct questions
ReplyDeleteReal Materials Supply Management techniques that proven for years to be unbeatable yet simple direct questions
ReplyDeleteWelcome to the cyber blogging... can comment when the master talks or when the teachers share their experiences
ReplyDeleteNice post Kindra!
ReplyDeleteGreat free insights from a material supply chain guru :)
Thanks for sharing and look forward to the next one!
This is a great post! You are hitting the right questions and bulletpoints in those concepts. Thanks for posting. Good refresher!
ReplyDeleteKindra....you are the MASTER! Priceless insights that are good teachings for those who must embark on a new journey as companies seek to extract costs out of their systems and streamline the entire supply chain.
ReplyDeleteVery nicely described. The more both parties know about each other's restrictions / leverages, the more efficient the system design can be....
ReplyDelete